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Carbon repair: Options for repairing carbon bike frames

  • By Caley Fretz
  • Published Oct. 24, 2011
  • Updated Jul. 10, 2013 at 10:23 AM EDT
Broken Carbon repaired seat tube.

Calfee Design

Calfee is the gold standard in carbon repair, with by far the longest palmares — over 5,500 frames have been through their repair shop. They’ve been at it since 2003, and have built carbon frames since 1987. All Calfee repairs come with a ten-year warranty.

The company has a network of 50 shops across the country that take care of the shipping process for you, or you can just send your bare frame straight in.

Response to the VeloNews.com frame:
Calfee never responded to two separate attempts to get a quote, but their pricing system is relatively straightforward. Pricing is split into four categories based on the extent of the damage. $100 covers nicks, gouges, or small worn areas. Smaller cracks (1/3 of tube diameter or smaller) are $200. Medium cracks (fractures greater than 1/3 of the tube diameter) are $300. $400 will fix major damage (missing carbon, damage greater than 6 inches along the tube. The VeloNews.com frame would likely fall into the $300 range.

Paint is extra, of course — starting at $75 for the highly recommended clear coat (which protects the new carbon from UV rays that can break down the resin), all the way up to hundreds for new decals and perfect paint matching treatment. They’ll also do internal Di2 retrofits for $500.
Calfeedesign.com/repair

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Caley Fretz

Caley Fretz

Tech Editor Caley Fretz came on board with VN in September 2010, and now splits his year between Boulder, Colorado and Annecy, France. Beyond his journalistic pursuits, he is a category 1 road, 'cross and track racer. He also holds a pro XC mountain bike license, though unlicensed racing is now more his style.

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