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Felt Bicycles

In its “inside-out” molding method used on its top models, Felt molds two separate “coffee-cup”-like mandrel halves, which, when put together, form a hollow version of the frame made out of a thin, dense foam. Some of the nylon (plastic bag) bladder that will inflate these pieces is shown in the downtube. Photo: Lennard Zinn | VeloNews.com